The three main raw materials used to make pig iron (which is the raw material needed to make steel) for primary steel production in a blast furnace are the processed iron ore, coke (residue left after heating coal in the absence of air, generally containing up to 90% carbon) and limestone (CaCO3) or burnt lime (CaO), which are added to the blast furnace at regular intervals.
Ironmaking furnaces require at least a 50% iron content ore for efficient operation. However, the cost of shipping iron ore means that it is often purified to some degree before being shipped - a process called 'beneficiation'. These processes include crushing, screening, tumbling, floatation, and magnetic separation. The refined ore is enriched to over 60% iron by these processes and is often formed into pellets before shipping.
In secondary steel production - in an electric arc furnace - scrap is the primary raw material. Scrap is also used in smaller quantities in primary steel production in order to control the reduction reaction (from iron oxides to 'free' Fe ions)
There are several basic elements which can be found in all commercial steels. Carbon is a very important element in steel since it allows the steel to be hardened by heat treatment. Only a small amount of carbon is needed to produce steel: up to 0.25% for low carbon steel, 0.25-0.50% for medium carbon steel, and 0.50-1.25% for high carbon steel. Steel can contain up to 2% carbon, but over that amount it is considered to be cast iron, in which the excess carbon forms graphite. The metal manganese is used in small amounts (0.03-1.0%) to remove unwanted oxygen and to control sulfur. Sulfur is difficult to remove from steel and the form it takes in steel (iron sulfide, FeS) allows the steel to become brittle, or hot-short, when forged or rolled at elevated temperatures. Sulfur content in commercial steels is usually kept below 0.05%. A small quantity of phosphorus (usually below 0.04%) is present, which tends to dissolve in the iron, slightly increasing the strength and hardness.
Steel can be given many different and useful properties by alloying the iron with other metals such as chromium, molybdenum, nickel, aluminum, cobalt, tungsten, vanadium, and titanium, and with nonmetals such as boron and silicon.
Joint press release by WindEurope and Eurofer
Brussels, 01 December 2022 - The changes brought to the Waste Shipment Regulation are a welcome step in the right direction to ensure that environmental and social standards equivalent to the EU’s are met when waste is exported to third countries. However, significant issues remain largely unaddressed with room for further improvement, in particular by strengthening monitoring for OECD countries and by pre-empting circumvention which risks to weaken the effectiveness of the new measures, says the European Steel Association (EUROFER) following the vote of the Environment Committee (ENVI) at the European Parliament.
The EU steel industry welcomes the initiative of the European Commission to revise the current monitoring framework to meet the objectives of both the EU Circular Economy Action Plan and the EU Green Deal. EUROFER considers this as an important step in the right direction to improve resource efficiency, strengthen competitiveness and foster the strategic autonomy of the EU’s economy. However, an appropriate set of indicators with sufficient granularity are needed to ensure effectiveness and to adequately measure the progress towards a more developed circular economy.